Bulk solids can present many problems if they aren’t reduced from bigger chunks. Large particle sizes can clog pipes, block machinery, and even damage rotating blades, shafts, and other processes. To combat this, lump breakers reduce material into smaller chunks and streamline production. Lump breakers are designed for specific applications, and most can be customized to improve or minimize lump-breaking capabilities to handle the demands of various products. Explore the ways lump breakers can be customized to properly reduce compacted material and get the most out of a machine.
Lump Breaker Usage
Raw materials often come in compacted materials and lumps and agglomerates that need to be reduced to move to the next stage of the manufacturing process. These materials can include anything from chemicals, foods, and pharmaceuticals to pet food, fertilizers, and various minerals. With such a variety, the components of a lump breaker can be adjusted to improve product quality and streamline the flow of these particles.
Lump Breaker Components
Most lump breakers are either “single shaft” or “dual shaft” designs that can be customized to meet specific performance needs. When choosing a crusher, consider the customizability of its major components and how you can best maximize variability in performance. Here are some of the major parts that make up a lump breaker.
- “Combing” Bars
- Rotating Shafts
- Drive
- Product Feed and Discharge
- Shaft Speed
- Reducer
- Motor
What is the density and flow rate of the particles to the crusher? Are there high levels of moisture, fat, or oil content present? Do I need a non-stick coating for any sticky materials to process thoroughly? Consider the product’s texture (most are usually coarse, powdery, or granulated). Products high in moisture can wear out the machine due to the stickiness and gummy texture, so vary the lump breakers tooth design, quantity, or rotator tip speed for an easier process.
What to Consider When Customizing Lump Breakers
Because of the many products and ultimate end goals of the users of lump breakers, there are many things to consider when evaluating whether these parts are suitable for operations. Here are just some of the various particles that this machine can consume:
- Coal
- Chocolate Powder
- Charcoal
- Magnesium
- Fertilizers
- Sugar
- Cocoa
- Salts
- Bentonite
This variety means your machine needs to be able to adapt to various needs. In general, dry material works best, but some relatively sticky and moist products can also be used. In some cases, there need to be adjustments made to the sizing screen, or there needs to be a transparent exchange used with the supplier.
For industrial use, lump breakers come in different sizes and shapes. At JERSEY CRUSHER, our lump breakers come in a wide variety to achieve as much performance and efficiency for every industry. Machine capacity depends on the design, and a sizing screen is of utmost importance. Machines with a sizing grid can shave down the size of particles from centimeters to several millimeters. Machines with combs for size reduction will create coarser particles.
JERSEY CRUSHER’S Lump Breakers Are Some of the Finest Available Today
A huge part of customizability is having a large sample of products and tools to work with. At JERSEY CRUSHER, our wide selection of lump-busting machinery comes with everything you need, no matter the industry. From stainless steel hoppers to carbon steel lump busters, you’re guaranteed to receive a product built with the highest quality materials in the industry. If you’re looking for more, check out the rest of what we have to offer. Our steel lump abradors and particlizers provide additional support for businesses from New Jersey to California, so what are you waiting for? Contact JERSEY CRUSHER today and secure the right machinery for your needs!
